Prefab inserted ceiling elements

We manufacture high-quality prefab timber frame inserted ceiling elements based on the client’s design. We also provide installation of inserted ceiling elements, if needed.

Frame Soundproofing (dB) Fire resistance REI min. (max) Element dimensions (Max)
145 mm Rw-35/Lw-78 30 (60) min 2,4 x 6 (3 x 12) m
195 mm Rw-35/Lw-78 30 (60) min 2,4 x 6 (3 x 12) m

  • Floor base plate / construction board (OSB-3) 22 mm
  • Intermediate beam beams (force-sorted) according to load calculations, beam sizes generally 45 x 195 (220/245) mm
  • Sound insulation 200 mm (mineral wool)
  • Construction paper
  • Ceiling fixing flange 20 mm
  • Wall covering – gypsum board, Fermacell plasterboard or laminated board. The airfoil is installed on the object

 

POSSIBILITIES OF MANUFACTURING INSERTED CEILING ELEMENTS

Laminated beams

In addition to wooden structures, we also use laminated beams to manufacture ceiling elements. The use of laminated beams allows making inserted ceiling elements with longer spans of up to 15 meters.

 

I-beams

Using I-beams gives the inserted ceiling elements a better U-value because the inserted ceiling element will fit more insulation than a wooden frame. The use of I-beams also makes the inserted ceiling element lighter. Unlike in the case of an inserted ceiling element with an ordinary frame, I-beams may be provided with vents which will make the installation of vent pipes easier.

Vent feedthroughs

Inserted ceiling elements may be provided with vent feedthroughs.

 

 

 

Increasing fire resistance with metal mesh

The wooden structure of the inserted ceiling element is protected from fire by rockwool. If needed, a metal mesh may be installed in the inserted ceiling element at the factory. The metal mesh will keep the insulation in place and protect the structure from catching fire even if the fire has gotten through the building boards.

Ceiling finishing

Ceiling finishing can be installed on the inserted ceiling elements at the factory only if there is no need to install electrical wiring in the ceiling. The ceiling finishing installed at the factory may be of plaster board, another building board or a timber lining.

 

Installation of acoustic battens

In order to improve the soundproofness of the inserted ceiling element, we can install a special acoustic batten made of metal in the element.

 

 

Installation of acoustic isolation strip

In order to improve the soundproofness of the inserted ceiling element, we can install a special acoustic isolation strips made of rubber to the element.

Laminated veneer lumber

We also make inserted ceiling elements from LVL. Using laminated veneer lumber allows making inserted ceiling elements with longer spans of up to 15 meters.

Increasing fire resistance with building boards

In order to achieve the fire resistance required in the design, building boards (plaster, fiberboard and other fire resistant building boards) are attached to the inserted ceiling elements.

Long span solutions

Just like in the case of roof elements, we use laminated or laminated veneer lumber beams for making inserted ceiling elements with long spans (up to 15 m).